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Insulated Joint Protection

Lightning Surge Current Effect on Over-Voltage Protection

A common application of DEI products in cathodically protected systems is to provide over-voltage protection due to lightning. A typical example would be that of providing over-voltage protection of an insulated joint in a gas transmission pipeline. 

Hazardous Location Definitions

Hazardous (Classified) Locations are defined in the US National Electric Code (NEC), Articles 500-505, and in other international standards such as the IEC, and describe the requirements of electrical products used in these locations. Decisions on the classification of a particular site depend on several factors, including:

Conductor Length Issues

Over-voltage protection is greatly affected by the proximity of the device relative to an insulated joint or other structure being protected. This effect is independent of the protective device being used, as it is mainly due to the length of the conductor. 

Determining Maximum DC Voltage

DEI products have a set value where they transition from the DC blocking mode to the shorted mode, called the threshold, or blocking, voltage. The site's maximum DC voltage and induced AC voltage, if any, should be known in order to select the proper DEI product rating. This measurement should be made between the same points to which the DEI device will be connected. For example, at an insulated joint, use a voltmeter to measure across the flange faces to determine the DC voltage difference.

Determining AC Fault Current

AC fault current available from an electrical source can follow unintended paths back to the source, affecting cathodically protected structures. A solid, metallic connection between the faulting source and the cathodically protected structure can result in heavy current flow, but even an isolated pipeline or structure can pick up moderate currents flowing in the soil. This latter case is an example of a pipeline in a common corridor with a power line.

Hazardous Locations

Many user sites are formally classified as hazardous locations, according to various standards. Other sites may commonly have explosive vapors or gases present, but haven't been identified as a "hazardous location" due to unfamiliarity with the classification requirements.